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Extract System

SuperVaper Ultra-low temperature evaporation system

SuperVaper Ultra-low temperature evaporation system

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Comprehensive operating cost, single effect is less than 60 yuan/ton, double effect is less than 40 yuan/ton (aqueous solution)

Detail Description


Advantages

◆Use advanced heat pump technology combined with falling film evaporation process, low operate and maintenance cost;
◆Various material option such as SS304/316/2205/TA/Hastelloy, can be used for high chloride or fluoride liquid, meet special and strict application
◆Use vortex or screw pump compressor for heating and cooling refrigerant (refrigerant can be option for R134a,R404A,R507)
◆Automatic cleaning system control by PLC program to realize online cleaning and meet GMP requirements;
◆Horizontal type falling film evaporation, high efficiency, short residence time, not easy to scale, suitable for evaporation and concentration of heat-sensitive materials;
◆Siemens PLC control and HMI interface, realize continuous feed and discharge, all units are automatic control, one-button operation, simple and reliable(for less than 500KG/H throughput)
◆Modular skid, compact structure, small occupation space, can realize skid-mounted work

◆Remote control module, can realize the Internet of things, mobile phone visualization and alarm functions No external cooling water, steam, only power.


Application

Beverage, health care products, biochemical pharmaceutical, organic solvent extract, fermentation liquid, chemical industry, waste liquid, electroplating, high salt waste water and other industries of material evaporation concentration.


Main technical parameters-single effect (aqueous solution)

Specification SV-5.0 SV-10 SV-15 SV-20 SV-30 SV-50 SV-80 SV-100 SV-150 SV-200 SV-300
Water evaporate capacity (kg/h) 30 100 150 200 300 500 800 1000 1500 2000 3000
Heat pump shaft power(kw/h) 3.75 7.5 11.25 15.0 22.5 37.5 60.0 75.0 112.5 150 225
Refrigerant heat temp(°C) 45
Evaporate tempe(°C) 32
Vacuum (-Mpa) 0.0966
Liquid discharge(t) temp. 32
Liquid discharge concentration (%) (According to material properties)
Condensate water temp. 30
Condensate water flow(kg/h) 30 100 150 200 300 600 800 1000 1500 2000 3000
Condensation temp(t) 15
Total power (kw/h) 5.5 10.5 14.5 19.5 27.5 44.5 67.0 85.0 120.5 162.0 235.0
Dimension 2.2*2*1.5 2.5*2*1.8 3*2*2.0 3*2*2.0 3*2.5*2.2 3*3*2.5 3.5*3*2.5 3.5*3.5*3 3.8*3.5*3.2 4.0*4.5*3.5 5.5*4.5*4.0


Main technical parameters-double effect (aqueous solution)

Specification SVD-20 SVD-30 SVD-50 SVD-80 SVD-100 SVD-150 SVD-200 SVD-300 SVD-500 SVD-800 SVD-1000
Water evaporate capacity(kg/h) 200 300 500 800 1000 1500 2000 3000 5000 8000 10000
Heat pump shaft power(kw/h) 7.6 11.4 19.0 30.4 38.0 57.0 76.0 114.0 190.0 304.0 380.0
Primary refrigerant heat temp (°C) 50
Primary evaporate temp (°C) 42
Primary chamber vacuum(-Mpa) 0.093
Secondary refrigerant heat temp.(°C) 42
Secondary evaporate temp (°C) 31
Secondary chamber vacuum(-Mpa) 0.0965
Liquid discharge temp (°C) 31
Liquid discharge concentration(%) (According to material properties)
Condensate water temp (°C) 28
Condensate water flow(kg/h) 200 300 500 800 1000 1500 2000 3000 5000 8000 10000
Condensation temp (°C) 15
Total power 11.0 18.0 22.5 39.4 47.0 67.0 86.0 97.0 205.0 322.0 405.0
Dimension 3.5*3*2 4*2.5*2.2 4*4*2.5 4.2*4*2.5 4.5*4*3 5.5*5*4 68*6*4.5 8.5*7*6 11*8*7 15*9*9 18*9*12


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