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RTC-Evap
Evaporation System Module

Module Overview

The Evaporation System Process Module is a fully automated solution for efficient liquid concentration, solvent recovery, and waste volume reduction. With intelligent process control and energy-saving design, it meets stringent production standards in pharmaceuticals, chemicals, food, and other industries, ensuring compliance with GMP, FDA, ISO, and other international regulations.

Core Components

Key Process Control Points

High Efficiency & Energy Savings

● MVR heat recovery: Recompressed secondary steam increases temperature by 10–20°C, achieving ≤25 kWh per ton of water evaporated (vs. ≥80 kWh for traditional systems)

● Multi-effect synergy: 3-effect system reduces energy use by 40%, evaporation ratio up to 1:0.6

Anti-Scaling & Stable Operation

● Online scraper system: Handles high-viscosity fluids (≤50,000 cp), reduces scaling rate by 90%

● Smart descaling: Dynamic pH adjustment + pulsed backflushing extends continuous operation to 3,000 hours

Precision Parameter Control

● Multi-stage PID temperature control (±0.3°C) for heat-sensitive materials (enzymes, fruit juices)

● Vacuum-boiling point matching to prevent thermal degradation

Data Traceability & Compliance

●Critical parameter logging (evaporation rate, concentration, energy use) with electronic batch records

●Safety interlocks: Overload protection, vacuum leakage alerts

Environmental Compliance

● Exhaust treatment: Condensation + activated carbon adsorption (VOCs <20 mg/m³)

● Waste volume reduction: Concentrate volume reduced to 5–10% of original

Industry Applications

Pharmaceuticals

Herbal extract concentration, fermentation broth dehydration

Chemicals

Zero-liquid discharge for high-salinity wastewater, acid recovery

Food & Beverage

Juice concentration, whey protein dehydration

Environmental

Landfill leachate treatment, heavy metal recovery from electroplating waste

Core Advantages

Energy Efficiency

MVR technology triples energy efficiency vs. traditional evaporation

Durability

Corrosion-resistant materials, ≥15-year design life

AI-Driven Control

Optimized evaporation curves ensure batch consistency (CV <1%)

Compliance

Meets FDA 21 CFR Part 11 and EU GMP Annex 11 data integrity requirements

Service Support

Validation Package

IQ/OQ/PQ protocols with efficiency test reports

Custom Solutions

Anti-corrosion designs tailored to fluid properties (pH, viscosity, solids)

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