Intelligent Vacuum Emulsification System Module_stainless steel storage tank|Reactor|multi-function extractor manufacturers-JHENTEN MACHINERY CO.,LTD.

Module Overview

The Vacuum Emulsification Process Module achieves efficient mixing and stable emulsification of oil and water phases through vacuum deaeration, high-shear homogenization, and precise temperature control, producing uniform and stable emulsions or creams. The system enables fully closed production from pre-mixing, homogenization, deaeration, to filling, compliant with GMP, ISO 22716, and FDA 21 CFR Part 211 standards, ideal for sterile or high-active-ingredient formulations.

Core Components

Raw Material Pre-Tre

Oil phase tank with magnetic stirring + nitrogen blanketing (anti-oxidation)

Water phase tank with high-speed dispersion + heating (dissolves thickeners/emulsifiers)

Main Emulsification

Vacuum emulsification vessel (50L–5000L) with sight glass, sampling valve, and vacuum defoamer

Low-speed anchor stirring (10–60 rpm) + high-shear homogenizer (linear speed 20–40 m/s)

Optional colloid mill integration

Vacuum & Tempera

Water-ring vacuum pump/dry screw vacuum pump (ultimate vacuum ≤5 mbar)

Dual-channel thermal fluid units

Automation Control S

PLC + HMI touchscreen with preloaded formulation recipes

Intelligent coordination: Homogenizer-vacuum pump interlock to prevent dry-running damage

Filling & Finish

Vacuum transfer pipelines, buffer tank (with slow-speed stirring), automatic filler (±1% accuracy)

Cleaning & Envir

Fully automated CIP system: Multi-directional spray balls for dead-angle coverage, ≥90% cleaning fluid recovery

RTC-Emul-AP Series L

Lifting design with high-precision homogenization and adaptable operation.

RTC-Emul-VP Series V

Stable homogenization and precise emulsification enhance product quality.

RTC-Emul-KP Series L

Lifting mechanism design ensures flexible operation and stable homogenization, improving production precision and efficiency.

RTC-Emul-MP Series L

Lifting-tilting mechanism facilitates easy cleaning and high-precision homogenization, ideal for high-viscosity materials.

RTC-Emul-LP Series

Top-mounted homogenization with lifting-tilting operation achieves ultimate mixing performance for challenging processes.

AES Online Dilution

AES Online Dilution System

Rapid Dilution Solutions for the Cosmetic & Household Chemicals Industry Engineered to overcome challenges in conventional dilution processes, delivering optimal precision and efficiency.

AES Online Dilution

AES Online Dilution System

Rapid Dilution Solutions for the Cosmetic & Household Chemicals Industry Engineered to overcome challenges in conventional dilution processes, delivering optimal precision and efficiency.

RTC-Emul-AP Series L

Lifting design with high-precision homogenization and adaptable operation.

RTC-Emul-VP Series V

Stable homogenization and precise emulsification enhance product quality.

RTC-Emul-KP Series L

Lifting mechanism design ensures flexible operation and stable homogenization, improving production precision and efficiency.

RTC-Emul-MP Series L

Lifting-tilting mechanism facilitates easy cleaning and high-precision homogenization, ideal for high-viscosity materials.

RTC-Emul-LP Series

Top-mounted homogenization with lifting-tilting operation achieves ultimate mixing performance for challenging processes.

Key Process Control Points

Vacuum Deaeration & Foam Control

● Precise vacuum adjustment (-0.08~-0.1 MPa), ≥95% deaeration efficiency, eliminating bubbles to prevent oxidation or filling defects

● Online foam sensors linked to vacuum pumps for dynamic defoaming

High-Shear Homogenization

● Multi-stage homogenizer control (rotor-stator design, 1000–10000 rpm adjustable), D90 particle size ≤5μm (nanoemulsions: 100–500 nm)

● Real-time shear energy monitoring (torque sensors) to prevent localized overheating and ingredient degradation (e.g., pharmaceutical creams)

Precision Temperature Control

● Jacketed emulsification vessel (double/triple layers), PID temperature control (±0.5°C), rapid heating/cooling (oil melting + water phase dissolution), thermal fluid/ice-water circulation for high-viscosity materials (e.g., high-wax-content creams)